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Highly Accelerated Stress Screening (HASS) System


HASS System

Vektrex designed, built, and integrated a system to perform Highly Accelerated Stress Screening (HASS) of digital imaging PCBs and power supplies. The system fully controls the environmental chamber during the test, allowing the operator to program and monitor temperature ramp rates. The system also powers the UUTs during screening, while monitoring the units for failure. To prevent secondary damage from component failures, the HASS system automatically shuts down UUTs that experience failures. Failure data is automatically collected and transferred to an external database.

Expertise Used

Custom hardware development

Additional Information

Reliability engineers have long recognized that many electronic devices exhibit a decreasing failure rate during their early life. This decreasing failure rate is the result of infant mortality resulting from device defects and manufacturing flaws.  Once all the infant mortality failures are exposed, the failure rate diminishes to a low “useful life” rate that is relatively constant. If devices are shipped to end-users before this infant mortality occurs, end-users suffer from the negative operational impact of these failures. HASS combats this by using rapid thermal cycling and vibration to quickly expose failures. Using HASS, manufacturers can cost-effectively assure their end-users experience low failure rates corresponding with the useful life portion of reliability curve1.


 

[1] Kececioglu, D and Sun, Feng-Bin, “Burn-in Testing - Its Quantification and Optimization”, Prentice Hall PTR, 1997.

 

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